90mm Positioning Petri Dish Filling Machine with 6-Lane Monitoring and Integrated Labeling

Product Description:

The Petri Dish Filling Machine is an advanced piece of equipment designed to streamline and enhance the process of filling petri dishes with culture media. This machine is ideal for laboratories and production facilities that require high efficiency, precision, and quality in preparing petri dishes for microbiological analysis. Featuring a 90mm use positioning filling method, this Petri Dish Filling Robot ensures that every dish is accurately filled to the correct volume, minimizing waste and maintaining consistency across batches.

One of the standout features of this Petri Dish Filler is its integration of a specialized technique involving the addition of sheep blood followed by a thorough shaking after filling. This step is crucial for improving the appearance quality of the media within the petri dishes, making it easier for lab technicians to observe and analyze microbial growth. This innovative filling method not only enhances the visual clarity but also ensures uniform distribution of the media, which is essential for reliable test results.

The machine operates on a stable power supply of 380V 50Hz, providing reliable energy efficiency and consistent performance. This power configuration supports the continuous operation of the Petri Dish Filling Machine in demanding laboratory or industrial environments, allowing for uninterrupted production and high throughput.

Monitoring and management of the dish racks are optimized through the inclusion of a 6-lane dish rack system. Each lane is equipped with a remaining sensor that detects the number of empty dishes left on the rack. This intelligent monitoring system prompts operators to add empty dishes as needed, ensuring that the filling process proceeds without delay and reducing downtime caused by manual checks. This feature significantly improves operational efficiency and workflow continuity.

In addition to the filling functionality, the Petri Dish Filling Machine can be connected to a labeling machine that interfaces seamlessly with the packaging machine. This labeling system is capable of placing labels on the sides of 2×5 media packages that have been packaged, facilitating accurate identification and traceability of samples. For enhanced customization, there is an optional print-and-stick thermal transfer printer available, which allows for high-quality, durable labels with printed information such as batch numbers, dates, or other relevant data.

The entire setup is complemented by an automatic packing machine that measures 4020mm in length and is designed as a special 2×5 model. This automatic packing machine works in conjunction with the Petri Dish Filling Robot to streamline the entire production line from filling to packaging, reducing manual labor and enhancing overall productivity. The integration of these components creates a cohesive system that supports high-volume production demands while maintaining stringent quality standards.

Overall, the Petri Dish Filling Machine offers a comprehensive solution for laboratories and manufacturers looking to automate and improve their petri dish preparation process. By combining precise filling technology, innovative media enhancement techniques, intelligent dish rack monitoring, and integrated labeling and packaging capabilities, this Petri Dish Filler maximizes efficiency, accuracy, and product quality. Whether used as a stand-alone unit or as part of a larger automated workflow, this machine represents a significant advancement in petri dish filling technology.

Features:

• Petri Dish Filling System equipped with LONGER Pump Head, Stepper Motor, and PERWIN Control System for precise metering.
• High filling accuracy with a tolerance of ±1~3% ensuring consistent volume in each dish.
• Operates using compressed air within the range of 0.4 to 0.8 Mpa for stable machine performance.
• Utilizes a 90mm Use Positioning Filling method for accurate placement of fluids in the dish.
• Special process to add sheep blood and shake well after filling, enhancing the appearance quality of the filled dishes.
• Advanced Petri Dish Filling Mechanism featuring a negative pressure adsorption and separation system for automatic transfer and fixed-distance placement of dish lids and bottoms.
• Dish body and dish lid are stacked with the lid at the bottom and the body on top, ensuring proper assembly during filling.
• Efficient dish separating function that pushes dishes at the bottom of each rack channel into the work area for continuous operation.
• Designed as reliable Petri Dish Filling Equipment to improve laboratory workflow and productivity.

Technical Parameters:

Applications:

The PERWIN Petri Dish Filling Machine, model PW-PP62-800, is a state-of-the-art Petri Dish Filling Device designed to meet the rigorous demands of microbiology laboratories, pharmaceutical production, and food safety testing facilities. Originating from Qidong, Jiangsu, this machine is certified with CE, ISO, GMP, UL, TUV, and SGS, ensuring the highest standards of quality and safety in operation. Its advanced Petri Dish Filling Automation capabilities make it an indispensable tool in environments where precision and efficiency are paramount.

This Petri Dish Filling Machine is ideal for occasions and scenarios where large volumes of agar plates or other culture media need to be prepared consistently and hygienically. For instance, research institutions conducting pathogen studies or antibiotic resistance testing can rely on the PW-PP62-800 to produce uniform 90mm mono plates, 90mm bi-plates, 150mm plates, and 55mm contact dishes with remarkable accuracy. The machine supports different lane configurations based on plate specifications—6 lanes for 90mm single area dishes and 3 lanes for 90mm bi-plates—providing flexibility to suit various production requirements.

Pharmaceutical manufacturers benefit from the Petri Dish Filling Automation by accelerating the preparation of microbial culture media used in quality control and product testing. The integrated LONGER pump head combined with a stepper motor and the proprietary PERWIN control system ensures filling accuracy within ±1~3%, reducing waste and improving repeatability. The output capacity is impressive, with the ability to fill approximately 4000 to 4200 plates per hour using 6 channels and a 6-minute cooling time, making it well-suited for medium to large scale production lines.

Food safety laboratories also find this Petri Dish Filling Device indispensable for routine pathogen screening, as it streamlines the media preparation process and reduces manual labor. The packaging options include export standard wooden cases for secure transportation and delivery within 90 working days, with a minimum order quantity of one unit and negotiable pricing. Payment terms are flexible with TT, and the supply ability is 10 pieces per month, ensuring availability for various operational scales.

Additionally, the machine’s compatibility with labeling systems, including an optional print-and-stick thermal transfer printer, allows labels to be placed on the sides of 2×5 media packages after packaging, enhancing traceability and organization. This seamless integration with packaging and labeling equipment makes the PERWIN PW-PP62-800 an all-encompassing solution for labs aiming to automate and optimize their Petri dish filling processes.

Customization:

Introducing the PERWIN Petri Dish Filling Machine, model number PW-PP62-800, originating from Qidong, Jiangsu. This advanced Petri Dish Filling Apparatus is designed with a 6-station dish stacking mechanism that can be adjusted to a 3-station dish stacking mechanism to accommodate 90mm bi-plates, ensuring flexibility for various production needs.

Certified with CE, ISO, GMP, UL, TUV, and SGS, this Petri Dish Filling Robot guarantees high quality and safety standards. The machine supports compressed air pressure ranging from 0.4 to 0.8 Mpa, and features an optional inkjet printing system that can print inkjet codes on the bottom of the dishes according to customer requirements.

The machine’s output, based on using a 90mm dish as standard with 6 channels and a cooling time of 6 minutes, is approximately 4000 to 4200 pieces per hour, subject to actual testing. It is compatible with various product specifications including 90mm mono plates, 90mm bi-plates, 150mm plates, and 55mm contact dishes.

With a minimum order quantity of 1 unit and a supply ability of 10 pieces per month, the PERWIN PW-PP62-800 Petri Dish Filling Machine offers negotiable pricing, payment terms via TT, and delivery within 90 working days. The product is securely packed in export standard wooden cases to ensure safe shipment worldwide.

Choose the PERWIN Petri Dish Filling Apparatus for efficient, reliable, and customizable petri dish filling solutions tailored to your laboratory or production line needs.

Support and Services:

Our Petri Dish Filling Machine is designed to provide efficient and precise filling of petri dishes for laboratory and industrial use. For technical support, please ensure that the machine is used according to the operation manual and maintained regularly to guarantee optimal performance.

We offer comprehensive services including installation, calibration, routine maintenance, and repair to keep your Petri Dish Filling Machine running smoothly. Our technical support team is available to assist with troubleshooting, software updates, and training to help you maximize the machine's capabilities.

Replacement parts and consumables are readily available to minimize downtime. We recommend scheduling periodic inspections to identify any wear and tear early and to ensure compliance with safety standards.

For detailed service plans and customized support options, please refer to our service documentation or contact your local service representative. Our goal is to provide reliable and timely support to help you maintain productivity and accuracy in your petri dish filling processes.