Product Description:
The Diagnostic Reagent Filling Line is an advanced and highly efficient solution designed specifically for the pharmaceutical and laboratory industries. This filling line is engineered to meet the precise requirements of diagnostic reagent production, ensuring accuracy, reliability, and high throughput. Equipped with a Zebra Printer, the system provides seamless and high-quality labeling capabilities, enabling clear and durable printing of batch numbers, dates, and other critical information directly on bottles or containers. This integration enhances traceability and compliance with industry standards.
One of the standout features of this Diagnostic Reagent Filling Line is its bottle loading method. Utilizing an 800mm diameter turntable, the system ensures smooth and efficient bottle handling throughout the filling and capping process. The turntable design allows for continuous loading and unloading of bottles, minimizing downtime and maximizing productivity. This method is particularly beneficial for handling various bottle sizes and shapes, providing flexibility and adaptability in different production environments.
The filling accuracy of the reagent filler and capper is remarkable, with an actual filling volume range from 10ml to 500ml. This wide range accommodates a variety of diagnostic reagent bottles, from small sample vials to larger containers, making the filling line versatile for different product formulations and packaging requirements. The precise filling mechanism reduces waste and ensures consistent product quality, which is critical in diagnostic reagent manufacturing where accuracy is paramount.
To maintain optimal performance, the filling and capping machine operates under compressed air pressure ranging from 0.4 to 0.8 Mpa. This compressed air system powers the filling pistons and capping heads, providing smooth and stable operation. The controlled air pressure contributes to the overall reliability and longevity of the equipment, ensuring consistent filling and capping cycles without interruption.
Customization is a key aspect of this diagnostic reagent filling machine. The overall production line layout is designed according to the customer's workshop size and specific requirements. This bespoke approach allows for optimal space utilization and integration into existing manufacturing setups. Whether the customer has a compact workshop or a large-scale production facility, the filling line can be tailored to fit seamlessly, enhancing workflow and operational efficiency.
The Diagnostic Reagent Filling Line integrates multiple functions into a single, streamlined production process. The filling and capping machine ensures that each bottle is accurately filled and securely sealed, preventing contamination and preserving the integrity of the reagents. The reagent filler and capper work in harmony to maintain a continuous production flow, reducing manual intervention and the risk of errors.
With its robust design and advanced features, this diagnostic reagent filling machine is ideal for manufacturers seeking to improve their production capabilities. The combination of precise filling volumes, efficient bottle handling via the 800mm diameter turntable, and high-quality printing from the Zebra Printer makes this filling line a comprehensive solution for diagnostic reagent packaging. Additionally, the customizable layout ensures that the line can be adapted to various production scales and workshop configurations.
In summary, the Diagnostic Reagent Filling Line offers a reliable, accurate, and flexible solution for the filling and capping of diagnostic reagents. Its integration of a Zebra Printer for labeling, efficient bottle loading system, precise filling volume control from 10ml to 500ml, and operation under controlled compressed air pressure between 0.4 and 0.8 Mpa, all contribute to a superior production line. Tailored to fit the customer's workshop layout, this filling and capping machine stands out as an indispensable asset for any diagnostic reagent manufacturing operation.
Features:
- Product Name: Diagnostic Reagent Filling Line
- Power supply: 380V, 50Hz
- Product specifications: Suitable for multi-size of round plastic bottles
- Filling method: The stepper motor controls the filling needle to move up and down horizontally to avoid liquid splashing
- Filling needle lifting parameters can be stored according to the height of the bottle, making it convenient and reliable to change specifications
- Bottle loading method: 800mm diameter turntable
- Compressed air requirement: 0.4～0.8Mpa
- Ideal for use as a reagent filling capping machine and reagent filler
- Part of a biochemistry reagent filling capping labeling line
Applications:
The PERWIN Diagnostic Reagent Filling Line, model PW-JSGX220, originating from Qidong, Jiangsu, is a highly advanced and reliable solution designed specifically for the precise filling of biochemistry reagents. This product, certified by CE, ISO, GMP, UL, TUV, and SGS, is ideal for use in pharmaceutical and biochemical industries where accuracy and hygiene are paramount. Its cutting-edge design incorporates a stepper motor-controlled filling needle that moves horizontally to prevent liquid splashing, ensuring the safety and integrity of sensitive diagnostic reagents.
In scenarios where precision and efficiency are critical, the PERWIN reagent filler and capper excels by offering filling accuracy within ±1~2%. This feature is particularly advantageous in laboratories and production facilities that deal with diagnostic reagents requiring strict volume consistency. The ability to store filling needle lifting parameters based on bottle height facilitates quick and reliable changes in specifications, making it adaptable to various bottle sizes without compromising speed or quality.
The overall production line layout of the PW-JSGX220 is customizable according to the customer’s workshop size, enhancing its suitability for diverse manufacturing environments. The bottle loading method, utilizing an 800mm diameter turntable, streamlines the loading process and supports a smooth, continuous production flow. With a power supply of 380V and 50Hz, this filling line integrates seamlessly into standard industrial settings.
Given its supply ability of 10 units per month and a delivery time of 60 working days, PERWIN ensures prompt availability combined with export-standard wooden case packaging to guarantee safe transportation worldwide. The minimum order quantity is set at 1, with negotiable pricing and payment terms via TT, making it accessible for both large-scale manufacturers and smaller enterprises.
This diagnostic reagent filler is perfectly suited for applications involving biochemical reagent filling, reagent filling and capping processes, and other related tasks requiring high precision and cleanliness. Whether in research laboratories, diagnostic reagent manufacturing plants, or biochemistry reagent filler setups, the PW-JSGX220 stands out as a dependable choice to elevate production efficiency and product quality.
Customization:
PERWIN presents the Diagnostic Reagent Filling Line, model PW-JSGX220, expertly designed and manufactured in Qidong, Jiangsu. This biochemistry reagent filler is certified by CE, ISO, GMP, UL, TUV, and SGS, ensuring top quality and compliance with international standards.
Our biochemistry reagent filling machine offers a minimum order quantity of just 1 unit, with pricing negotiable to meet your specific needs. Each unit is carefully packaged in export standard wooden cases to guarantee safe delivery. The typical delivery time is 60 working days, with payment terms based on TT.
The supply ability of this biochemistry reagent filling machine is 10 pieces per month, powered by a 380V, 50Hz power supply and consuming about 5KW of total power, subject to actual design. The system includes a vertical round bottle servo labeling machine for precise and efficient labeling.
Advanced online detection features include abnormal filling detection (such as obviously less filling), no cap, crooked cap, automatic alarm and rejection, and a safety mechanism that shuts down the machine after three consecutive alarms. The filling method utilizes a stepper motor to control the filling needle's horizontal up and down movement, effectively avoiding liquid splashing. Additionally, the filling needle lifting parameters can be stored according to the bottle height, making specification changes convenient and reliable.
Support and Services:
The Diagnostic Reagent Filling Line is designed to provide efficient, accurate, and reliable filling solutions for diagnostic reagents in various packaging formats. Our technical support team is dedicated to ensuring the optimal performance and longevity of your equipment through comprehensive assistance and services.
Our product technical support includes installation guidance, operational training, and routine maintenance to maximize productivity and minimize downtime. We offer detailed documentation and user manuals that cover all aspects of the filling line’s operation and troubleshooting procedures.
In addition to technical support, we provide a range of services such as calibration, validation, and customized modifications to meet specific production requirements. Our skilled technicians are available to perform preventive maintenance, emergency repairs, and upgrades, ensuring your filling line remains compliant with industry standards and regulatory requirements.
We are committed to delivering prompt and effective solutions to address any technical issues, enhancing your manufacturing process's efficiency and reliability. Partner with us for expert support and services that keep your Diagnostic Reagent Filling Line running smoothly and efficiently.
FAQ:
Q1: What is the brand and model number of the Diagnostic Reagent Filling Line?
A1: The Diagnostic Reagent Filling Line is branded PERWIN, and the model number is PW-JSGX220.
Q2: Where is the Diagnostic Reagent Filling Line manufactured?
A2: It is manufactured in Qidong, Jiangsu, China.
Q3: What certifications does the Diagnostic Reagent Filling Line have?
A3: The machine is certified with CE, ISO, GMP, UL, TUV, and SGS.
Q4: What is the minimum order quantity and price for the Diagnostic Reagent Filling Line?
A4: The minimum order quantity is 1 unit, and the price is negotiable depending on the order details.
Q5: What are the packaging and delivery terms for the Diagnostic Reagent Filling Line?
A5: The machine is packed in export standard wooden cases, with a delivery time of approximately 60 working days. Payment terms are TT, and the supply ability is 10 pieces per month.
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